Welding with CNC

 

Miniaturization

 

Finest wires

  Titanium   Gas proof
   

Advantages laser welding of metals

• Micro welding (< 100 microns)
• Excellent welding quality
• Biocompatible welds
• Immaculate surfaces
• Easy automation
• High flexibility

   

Laser fine welding of metals

Lasers can be used for seam butt and overlap welding of nearly all metal used in medical device technology, like stainless steel, gold, platinum or shape memory alloys and especially titanium resp. titanium alloys. With this material used abundantly in this industrial sector, traditional processing methods come up against their limitations.

Highest mechanical strength

With up to date laser technology, spot and seam welds in the micron range can easily be produced, even in places that are difficult to access. Using the flexible, material adapted pulse shaping, the heat-affected zone remains minimal and allows the joining of highly sensitive components previously impossible to weld with other technologies. This filigree joining technology allows for new product designs that had previously been impossible or uneconomic to realize.

Easy automation

The laser is a tool that is very flexible in adapting to the production environment: manually operated and controlled through a microscope, at a manual workstation or in automated production, with fixed or fiber optics and with image recognition and scanner heads for high processing speeds. Its typical process advantages, though, are preserved for all applications: laser welded joints are high-strength, compatible with high-temperature sterilization (unlike adhesive joints) and, without finishing, yield pore-free, sterile surfaces that are essential for biocompatible materials. In medical device technology, laser welding of polymers

 
     
Performance
The bestselling manual laser welding unit worldwide! More than 4,000 customers use this system for fine-welding stainless steel, titanium, gold or platinum. With this tool they create seam welds under 100 microns and work with materials as thin as 10 microns or wires of 20 microns in diameter. Learning to operate this system is a matter of hours.

     
Performance CNC
The Performance is now available as CNC version, which may either be operated with CNC control or manually, is user-friendly, cost-effective and handling is very easy. The SWM Performance is hence ideal for partly automated serial production with high reproducibility, for customized products as well as prototype production or repair work.

     

Select
The Select is a fully integrated system: ergonomically optimized manual welding laser, joystick controlled deposit welding system or high-precision CNC system – a unique welding concept with four high-precision axes, short setup times and easy CNC programming.


     
Dynamic
The Dynamic is the combination of a pulsed 40 W laser with sweet spot resonator and dynamic beam welding technology in a compact, ergonomic class I housing. It is the system of choice for welding of small and mid-sized workpieces in small batch production in medical device industries.

     
Universal
The new stand-alone system Universal is particularly well suited for fine 3D welds, for job shoppers and in volume productions. This well-proven 3 plus 1 system with three linear axes and one optional rotary axis offers a variety of processing possibilities. Round workpieces, two-dimensional or even simple three-dimensional geometries can be welded fast and efficiently. This opens up many fields of applications for the Universal.