 |
| |
Advantages
laser welding of metals |
• Micro welding
(< 100 microns)
• Excellent welding quality
• Biocompatible welds
• Immaculate surfaces
• Easy automation
• High flexibility
|
|
|
| |
|
Laser fine welding of metals
Lasers can be used for seam butt and overlap welding
of nearly all metal
used in medical device technology, like stainless steel,
gold, platinum or
shape memory alloys and especially titanium resp. titanium
alloys. With this
material used abundantly in this industrial sector, traditional
processing
methods come up against their limitations.
Highest mechanical strength
With up to date laser technology,
spot and seam welds in the micron range can easily be
produced, even in
places that are difficult to access. Using the flexible,
material adapted pulse
shaping, the heat-affected zone remains minimal and allows
the joining of
highly sensitive components previously impossible to
weld with other technologies.
This filigree joining technology allows for new product
designs that
had previously been impossible or uneconomic to realize.
Easy automation
The laser is a tool that is very flexible in adapting
to the production environment:
manually operated and controlled through a microscope,
at a manual
workstation or in automated production, with fixed or
fiber optics and with
image recognition and scanner heads for high processing
speeds. Its typical
process advantages, though, are preserved for all applications:
laser welded
joints are high-strength, compatible with high-temperature
sterilization (unlike
adhesive joints) and, without finishing, yield pore-free,
sterile surfaces that
are essential for biocompatible materials.
In medical device technology, laser welding of polymers |
| |
 |
|
Performance
The bestselling manual laser welding unit worldwide!
More than 4,000 customers
use this system for fine-welding stainless steel, titanium,
gold or platinum.
With this tool they create seam welds under 100 microns
and work with materials
as thin as 10 microns or wires of 20 microns in diameter.
Learning to
operate this system is a matter of hours. |
|
|
 |
|
Performance
CNC
The Performance is now available as
CNC version, which may either be operated
with CNC control or manually, is user-friendly,
cost-effective and handling is very easy.
The SWM Performance is hence ideal for
partly automated serial production with
high reproducibility, for customized products
as well as prototype production or repair
work. |
|
|
 |
|
Select
The Select is a fully integrated system: ergonomically
optimized manual welding laser, joystick controlled deposit
welding system or high-precision CNC system – a unique
welding concept with four high-precision axes, short setup
times and easy CNC programming. |
|
|
 |
|
Dynamic
The Dynamic is the combination of a pulsed 40
W laser with sweet spot resonator and dynamic beam
welding technology in a compact, ergonomic class I
housing. It is the system of choice for welding of
small and mid-sized workpieces in small batch production
in medical device industries. |
|
|
 |
|
Universal
The new stand-alone system Universal is particularly
well suited for fine 3D welds, for job shoppers and
in volume productions. This well-proven 3 plus 1 system
with three linear axes and one optional rotary axis
offers a variety of processing possibilities. Round
workpieces, two-dimensional or even simple three-dimensional
geometries can be welded fast and efficiently. This
opens up many fields of applications for the
Universal. |
|
|
|